Risk Assessment as a Tool for Mobile Plant Operators for Sustainable Development: Lessons from the Western Australian Mining industry

Mobile plant is used extensively in the Western Australian Mining Industry. The use of mobile plant has inherently high risk and every year is associated with a significant number of workplace fatalities and injuries. In 2014—2015, four people died while working at a mining operation in Western Australia and three of these fatalities were related to mobile plant which is a significantly high ratio. In 2015—2016 there were 2 further fatalities related to the use of mobile plant equipment in the Western Australian mining industry and mobile plant was a significant cause of employee loss time injuries. Therefore, there is a significant need to develop a framework of interacting factors that contribute to rare yet severe injuries associated with mobile plants. The Triage Hazard Identification and Prevention Model (THIP), to be developed through this research, is a unique approach to access hazards more precisely and adopt appropriate control selection technique. This model will help improve work processes, management systems and organisational safety culture.

The PhD research will be conducted through Curtin University by Faiza Owais under the supervision of Dr Janis Jansz (School of Public Health) and Dr Carla Boehl (Western Australian School of Mines). Scroll down to the bottom of this page to find PDFs detailing the research proposal, and a brief project description that includes a request for research funding. Any assistance with research funding this would be appreciated.

We have permission from Resources Safety to analyse de-identified mobile plant incidents reported by members of the Western Australian mining industry from 1996 to 2016. What is required from industry, as well as funding, is permission to visit the workplace to observe mobile plant in use, to interview mining industry employees who use, maintain, purchase, etc. mobile plant equipment and to to collect on the ground data related to the hazards involved with mobile plant operations and risk control measures.

In addition to benefiting the mining industry and mining industry service providers by enabling work related mobile plant injuries to be minimised from continuing to occur through refocusing incident investigations, identifying potential risks and developing appropriate risk control measures thus reducing the occurrence of low frequency high consequences injuries and improving mining industry workers’ productivity and industry profits, research sponsor companies will receive information on ways to improve the safety of mobile plant operation. This will be in the form of a model that will provide investigators and risk assessment leads to known incidents and injuries across the industry.  A customised presentation on the research findings can be given to the sponsor company at the conclusion of the research study, the company logo can be included on any conference presentations on the findings of this research and sponsorship will be acknowledged in publications that results from this research.

If you are willing to assist with sponsoring this research, either financially, and/or with permission to visit your workplace, please phone Dr Janis Jansz (Curtin University) on (08) 9266 3006 or email j.jansz@curtin.edu.au

– See more at: https://www.austmine.com.au/News/articleType/ArticleView/articleId/4434/Risk-Assessment-as-a-Tool-for-Mobile-Plant-Operators-for-Sustainable-Development-Lessons-from-the-Western-Australian-Mining-industry?sthash.43ogdMzy.mjjo#sthash.43ogdMzy.FhtJ65pi.dpuf

Holly Kiely… our girl from WASM @ London Fashion week

Neil Watkinson Kal Miner

A surreal experience and a dream come true — that’s how Kalgoorlie’s Bel Cappello team is feeling about its adventures after tasting the glamour of global exposure at London Fashion Week at the weekend.

London-based Australian milliner Ana Pribylova and her label Ana Bella Millinery was the head designer and Bel Cappello the feature designer at the House of iKons show. Bel Cappello is Holly and Jennine Kiely, and fellow director Jesica Mckenzie.

House of iKons chief executive Savita Kaye said Bel Cappello was the first Australian designer and brand to take part in the runway production.

Bel Cappello director Ms Mckenzie said the show professionally launched the label on to an international designer platform and provided a lot of inquiries about the 2017 collection.

“The success of tonight has provided Bel Cappello a retail direction for the upcoming season,” Ms Mckenzie said.

“We worked with international models from around the world, including Europe, Australia, England and America.”

It was the second time the label had appeared in London in the past six months and it had set plans to pursue international fashion opportunities, Ms Mckenzie said.

Silver Medal Recipients

Silver gongs recognise graduate excellence Josh Chiat Kal Miner
The cream of the crop of the WA School of Mines’ 2016 class were toasted in Perth on Friday, with the presentation of the third annual Silver Medal Awards for academic excellence.
The Gold Medal, an award with a history stretching back half a century, was won by mining engineering graduate Andrew Borthwick- Clarke, now based in Perth and working as a graduate mining engineer
with Byrnecut at Sandfire Resources’ DeGrussa Project. He came out ahead of exploration geophysics Silver Medallist Christian Proud, applied geology graduate Maddison Fairburn, spatial science graduate Lewis Walsh,
and metallurgy graduate Janelle McPhee.
WASM Alumni Association president and Northern Star Resources executive chairman Bill Beament,who presented the prizes at a lunch at Fraser’s in Kings Park, said the quality of the recipients showed how strong the
WASM production line was.“It was interesting because the vote came very close and my (GoldMedal) candidate didn’t win,” he
said.“That shows you the high quality of the people that we’ve got there. “The School of Mines always generates world-class graduates and it’s proven to have done thatover 110 years now.”
The Silver Medals honour the top academic performers in their field, while the Gold Medal, once given to the top academic performer in each WASM graduating class, now goes to a student who has shown a mix of academic
success and community engagement. “They’re fantastic selections,” Gold Medal selection committee chairman Stuart Pether said. “I graduated in 1988 and I look at the academic performance of some
of these new students and feel a bit inadequate compared to my academic performance and also at how many students are helping other students in the university get involved in the community

Diggers 2017 Key Speaker

Former World Bank Group president Robert Zoellick has been announced as this year’s international keynote.

Zoellick served in George W Bush’s cabinet as US Trade Representative for four years, then as Deputy Secretary of State in 2005-06.

He also served as Counsellor to the Secretary of the Treasury and Under Secretary of State, as well as briefly serving as Deputy Chief of Staff in the White House.

Governments of Germany, Mexico and Chile have honoured him with awards for his diplomatic work.

Zoellick serves on the boards of Singapore sovereign wealth fund Temasek, Laureate International Universities and the International Advisory Board of Rolls Royce, and is the former chairman of Goldman Sachs’ International Advisors.

Diggers chairman Nick Giorgetta said 2017 represented potentially one of the most influential realignments of global and economic relationships in the wake of Brexit and Donald Trump’s presidency.

Giorgetta noted that Zoellick had previously observed that it was appropriate to revisit the role of gold as part of international economic security and is quoted as saying in 2010 that “the world’s largest economies should consider gold as an indicator to help set foreign exchange rates. The system should also consider employing gold as an international reference point of market expectations about inflation, deflation and future currency values”.

Zoellick is the latest in a line of international keynotes including John Lipsky (2016), Nouriel “Dr Doom” Roubini (2009), Niall Ferguson (2010), Gene Sperling (2015) and Rodrigo de Rato (2012).

He will present on day one of Diggers in Kalgoorlie on Monday, August 7.

Diggers has also confirmed that Anglo American executive director Tony O’Neill will feature on the program, as well as a representative from Roy Hill Holdings.

Giorgetta said the program was shaping up to be as comprehensive as previous years.

“There are a lot of unknowns in January 2017 given what will be happening globally and internally in the industry,” he said.

“August 2017 will be an appropriate time for a reasonable assessment to be made of how all of this impacts the resources industry and to assess investment opportunities and what better place to meet and be involved than in Kalgoorlie at Diggers and Dealers.”

 

SAVE THE DATE: WASMA & WIMWA SUNDOWNER @ DIGGERS TUESDAY AUGUST 8 2017

Simple Metallurgy?

damian.connelly@metsengineering.com

I recently read a Feasibility Study where the exact words in the Executive Summary were that “the metallurgy is simple and straight forward”. Sounds very reassuring to the casual reader? The question I asked if this is the case then why is the project now in trouble? The Financier said exactly “just the question we need answered”

The financier asked me to undertake Due Diligence and find out what has gone wrong as they are owed a large sum of money and things are not looking good with regards to meeting the loan repayment schedule. I subsequently went to site and found the Geologists said it was not until we removed the overburden that we realised we got the Geology wrong. The structure of the orebody is complex and we didnt put enough holes into it to pick up the metallurgical variability. spatially they had the resource right. Once we started mining the ore we knew we had a different beast to deal with. They had a JORC reserve but the metallurgy failed in sufficient drill holes.

The metallurgy Manager said the original metallurgical holes were biassed and not representative of the orebody. What the plant had to process was very different to the original metallurgy samples. The flowsheet was based on flawed samples and the plant they had was not well suited to the ore characteristics. Another issue was that the weathering was assumed to be a flat profile whereas the reality was flat in some parts and very deep where the structures were faulted. This proved very difficult for processing where in a bulk mining situation the oxide, transition and fresh ores behaved very differently.

The news became even worse with there now being seven ore types and five of them could not be mixed together. Individually they processed with their own acceptable characteristics but when you mix them together the outcomes are not optimum.The project was struggling and the plant operators could not cope with the ore changes. “It was a case of not knowing what they dont know”. The metallurgical work that had been undertaken was first class but it was missing variability sampling which would have shown up the issues. This was not done because of budget and time constraints.Apparently more diamond holes had been requested but this was reduced to meet budget and time constraints.

The metallurgy can be simple but watch out when you are up against highly disseminated complex polymetallic or double refractory ores. These ores can destroy companies if they are not aware of what they are up against. managing the geological, mining and metallurgical risks are core to project success.

Metallurgy is a specialist discipline and the sophisticated technical tools and alternate process routes means you need personnel skilled in the art. Just like you dont get a Plumber to do your tax return you need the best advice possible when developing projects.

The important role of geometallurgy in today’s mining industry

By Dr Louisa O’Connor MAusIMM, Senior Lecturer, Western Australian School of Mines

Why is the discipline of geometallurgy so important?

Geometallurgy is an important addition to any mining operation. It has been shown to increase site stakeholder collaboration, creating an environment for knowledge sharing and improved data acquisition and interrogation, with the end result being the integration of such data into mine planning and scheduling. All of these aspects create better business optimisation, better utilisation of staff and better targeted key performance indicators.

What role does geometallurgy play in a modern mining operation?

‘Classical geometallurgy’ is the collaboration between geology and metallurgy, with one discipline supplying the other with information and vice versa for a better understanding of the deposit and ore character. Geometallurgy now includes all site stakeholders throughout the entire mining value chain. Understanding the data from grassroots onwards can be integrated into construction (infrastructure), business, financial and human resource forecasting, allowing the optimisation of every stage along the value chain.

How does a geometallurgy program benefit an organisation?

If there is an opportunity to employ a geometallurgist or generate geometallurgical data, you are on the right track to understanding your ore character, the processing efficiency of those ores and the knock-on effects downstream. While geometallurgy does include statistics and modelling, it also helps to highlight patterns within data for useful information. A systematic and stepwise approach to running a geometallurgical program is essential. In many cases, companies have vast amounts of data that few have seen or no one has utilised, normally because they are not sure how or what to do. Most often, geometallurgy programs require funding to generate the kind of reliable, statistically representative and quality data for high-confidence processes and business improvement projects. GeoMet 2016 will provide insight into how to undertake this and deal with the challenges.

What are some of the future opportunities presented by geometallurgy?

As highlighted in the AusIMM’s 2015 conference Tailings and Mine Waste Management for the 21st Century, an emerging area for geometallurgy on a serious level is the modelling of some of our most obvious and dormant resources – tailings dams. The success of using geometallurgy to model tailings facilities has been well noted. There is huge potential to apply geometallurgical theory and methodologies to better understand the location and character of a wealth of saleable metals and minerals. Characterising tailings dams will also introduce other operational stakeholders into the project, such as geophysicists and geochemists. As tailings are a near-future resource for many mining operations, the area should be investigated, funded and researched now. Mineral processing technologies and deficiencies have changed so much since many of the tailings dams were constructed that there is significant potential for mineable reserves.

Tailings are not the only interesting and obvious fit for geometallurgical practice. There is also a continuing interest in the use of geometallurgy to better understand materials and waste products so as to manage potential hazards with acid rock drainage. The University of Tasmania will present the latest research on this subject and run a very worthwhile workshop at GeoMet 2016. Opportunities to deliver positive results to operations will also be presented at the conference.

What benefits does geometallurgy offer in the current difficult operating environment?

Geometallurgy doesn’t have to cost an operation anything. In the current mining economy, there is little to no surplus to fund ‘optional’ projects, but geometallurgy should not be an optional practice. Most sites have a myriad of information and data, which, given some experience and training, can be utilised and interpreted, making geometallurgy a standard day-to-day way of thinking and working. Adopting geometallurgical methods and practice has a number of benefits. Geometallurgy influences the optimisation of plant processes by providing a better understanding of ores, thus increasing recovery potential and enabling better scheduling, streamlining people and their roles, enabling targeted financial spending and allowing operations to be selective and strategic with new projects. Several presentations at GeoMet 2016 will highlight the results of well implemented programs, indicating where significant improvements have been achieved, whether that be in the classical geometallurgy area or within the business value chain.

What can we learn from geometallurgy case studies?

Whether you are starting a geometallurgical program or have been carrying out a program for some time, case studies are always an excellent way to educate, reassure or challenge yourself. Most case studies will highlight the significance of a geometallurgy practice and how it helped improve a business’s bottom line. The conference environment provides an excellent opportunity for people to discuss scenarios from the presentations during the breaks and social functions.

WASM Rank a draw card for post graduates

Josh Chiat Kalgoorlie Miner

21 February 2017
The WA School of Mines is facing one of the toughest years to date, as it gears up for the official start of orientation week today. A small group of postgraduate students living at the university’s new $32 million Agricola housing
facility toured the university yesterday alongside WASM director Sam Spearing and Curtin University pro vice-chancellor Moses Tade.
WASM’s partner universities on the east coast have struggled through record low enrolments in mining engineering this year. However, with strong postgraduate interest and international enrolments, Mr Tade is remaining
upbeat as the impact of public perceptions of the mining downturn hit the university.
“The challenge for us is really to work our way out of it, even though it is the boom and bust cycle,” he said, adding that a drop-off in enrolments from the split cohort in 2014 and perceptions of the mining industry had hurt undergraduate student numbers. “Those are the real challenges and I’m happy to say that gradually things are improving, higher degree students (numbers) are improving and the faculty is working on different strategies to give
us a sustainable project and we are hoping to come out with a plan in the next three or four months to have something sustainable in the future,” he said.
“It’s not only the school of mines, the same thing is happening all over Australia.” On the upside, last year’s introduction of the QS rankings for mining engineering courses is having a positive effect on the university’s
international marketing. All of the postgraduates that toured the campus yesterday highlighted Curtin University’s number 19 ranking on the guide as a key reason for making the move to Kalgoorlie.
They included Iran’s Saeed Ghannadpour and Mohammadbagher Fathom, Papua New Guinea’s Sailas and Josie Ranja Sailas, South Korean Dr Seongseung Kang and the Philippines’ Daryl Corbin Caw.
Mr Caw, studying a Masters of Philosophy in chemical engineering in the next 18 months, said WASM’s ranking was a drawcard. “The School of Mines is top 19 in the whole world in line with that specific field, that’s why I chose to study here at WASM,” he said. He will use WASM expertise to work on a new way to perfect the processing of lateritic ore, something that has long been hampered by its high cost.
Mr Tade said despite the downturn it was a good time to enter the mining game.
“What we’re trying for people to see is that this is the best time actually to get an education in the mining area because by the time you finish your degree in four years’ time there will be lots more job opportunities,” he said.

WASM offers the best in Mining Education

Jarrod Lucas

ABC GOLDFIELDS

NEW ARRIVALS: The WA School of Mines’ status as an international melting pot for mining education continues to grow, with students from across the globe flocking to regional Australia.

As WASM gears up for orientation week, ABC reporter Jarrod Lucas spoke with a group of post-graduate students about their first impressions of the Kalgoorlie campus.

The newcomers include Associate Professor Seongseung Kang from South Korea, Filipino Daryl Gaw and Dr Saeed Ghannadpour and PHD candidate Mohammadbagher Fathi, both from Iran.

Mr Gaw, who is studying a masters of philosophy focusing on metallurgical engineering, said the school has a strong international reputation.

“Basically the reason why I chose the Western Australian School of Mines is because I think it’s in the top 19 in terms of mining and metallurgical engineering around the world,” he said.

“They have the capability to equip me with the knowledge I need so when I go back to the Philippines I’ll be able to help my country develop their technology as well.”

Mr Fathi said moving from Iran to regional Australia has been a culture shock.

“I don’t have any experience like this … I am learning as I go,” he said.

WASM was initially set up in 1902 in Coolgardie, before the Kalgoorlie campus was established in 1903.

The school was administered by the Department of Mines until 1969 when it became a branch of the Western Australian Institute of Technology, which has since become Curtin University.

Prof Kang said he chose to study at WASM because of the ability to learn on the ground with such a diverse mining industry on the school’s doorstep.

“Australia is such a big country, and so many mineral resources,” he said.

“This time is my second time here. I’ve been very impressed by the mines.

“It’s a very good location to study about mining and things like rock stability.”